MAL 4.0 Welding monitor data logger.
 
TVC provides operators with several layers of user interfaces with the latest software advancements to facilitate the seamless digital exchange of welding data at all levels, enabling IoT and Industry 4.0 compliance.
 
For training and assistance, remote assistance is provided as standard, while software updates are available anywhere in the world where the equipment is located. All options can be retrofitted to the MAL 4.0. Systems can be easily and quickly updated if new options are identified after purchase.
 
Battery-powered
Non-intrusive probes
Monitors voltage and current as standard
Options for wire feed, gas flow, travel speed, type 'K' contact temperature measurement, purge oxygen level, wireless laser depth (weld height) measurement, wireless multi-channel temperature measurement, wireless travel speed and wireless wire feed tachometers.
 
Optional pulse monitoring software package
Complete WPS programmable from root to cap
TIG H.F. protected
Network connection and USB ports
Wireless connectivity
Cladding / Weld Overlay / Automatic / Robotic specific operation and software packages
Pipeline specific operation and software packages
Auxiliary Inputs configured to customer specification
RFID Card User Login/Identification
 
Bar Code scanners for Consumable identification The MAL 4.0 provides comprehensive monitoring of all the key arc welding parameters. Arc welding can be monitored anywhere, in the workshop or on remote sites, making it the most versatile and user-friendly welding data logger available today.
 
Using the standard software package, the unit can monitor voltage, current, wire feed speed, travel speed, gas flow, temperature, purge oxygen levels, plus automatic heat input and energy calculations. With the onboard printer option, welding/QC engineers can produce hard copy prints at the welding location, which, in conjunction with the unit's reporting software, enables them to produce, on the spot, real-time welding reports and specifications.
 
The MAL 4.0 can be used with all popular arc welding processes. It is protected against damage from the high frequency/high voltage start systems used by many TIG welding power sources. It is durable, hard-working, and designed to withstand demanding conditions, and it is equally at home monitoring welding procedures, qualifying welders, or in a laboratory setting for precision welding of fine components and exotic materials.
 
Our optional Pulse Reporting Software makes it easy to monitor and report complex welding pulses. The welding current and arc voltage peak and background values can be calculated, along with the welding current frequency and pulse width. Furthermore, the package includes real time pulse energy calculation and display in accordance with ASME IX (2015), EEMUA Publication 158 (Third Edition), and PD ISO/TR 18491:2015. Wireless connectivity: networking With MAL 4.0, wireless connectivity is available for both networking and connection to purpose designed transducers and sensors.
 
When connected to the TVC Edge Server, the MAL 4.0 can be used with TVC WeldGlobe software, allowing for remote welding data logging and display, as well as WPS storage and production monitoring. For full details on the network connectivity software for remote viewing of Production Welding, Procedure Qualification, Welder Qualification and Documentation Storage, please contact TVC.
 
Wireless connectivity: transducers and sensors Using the MAL 4.0 Digital Wireless Sensor network, battery-powered, application-specific transducers can be connected to the MAL 4.0 units. Currently specialist wireless sensors and transducers are available for:
 
Temperature, including multi-channel
Wire feed speed
Travel Speed
Angle and position
Gas flow measurement
Depth (Weld Height)